ADA metering faucet mechanism

ABSTRACT

A metering faucet includes a housing and a faucet metering cartridge positioned within the housing and having an outwardly extending faucet stem which is movable along a stem axis. There is a cartridge cap which is positioned within the housing and has a portion extending over and in contact with the cartridge stem to provide an inward force thereon. A handle is pivotally mounted to the housing on one side of the stem axis, with the handle having a portion which extends through a housing opening to contact the cartridge cap. Upon pivotal movement of the handle, an inward force is applied on the cartridge stem. The handle has a force applying area which extends a substantial distance from the pivotal mounting of the handle and terminates at the diametrical opposite side of the pivotal mounting of the handle.

THE FIELD OF THE INVENTION

[0001] The present invention relates to metering faucets of the type commonly found in commercial washrooms, and more specifically, to a metering faucet in which the handle is designed to provide the optimum mechanical advantage for the individual operating the faucet. Many present-day metering faucets of the type commonly found in public washrooms require a substantial application force to cause water to flow from the faucet. To be consistent with the Americans with Disabilities Act, such faucets should provide a handle or lever which minimizes the force required to operate the faucet. The present invention is directed toward that end, and further provides a metering faucet which has minimum components and the optimum mechanical advantage, implemented with an aesthetically pleasing handle style.

SUMMARY OF THE INVENTION

[0002] The present invention relates to metering faucets and in particular to such a faucet which has a minimum number of components and the maximum or optimum mechanical leverage for operating the faucet.

[0003] A primary purpose of the invention is to provide a faucet as described in which the handle extends a substantial distance from its point of pivotal attachment to maximize the mechanical advantage upon operation of the handle.

[0004] Another purpose of the invention is to provide a metering faucet as described which has an aesthetically pleasing handle, but one which utilizes its shape to provide maximum mechanical advantage in operation of the faucet.

[0005] Other purposes will appear in the ensuing specification, drawings and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0006] The invention is illustrated diagrammatically in the following drawings wherein:

[0007]FIG. 1 is a partial axial section through a metering faucet as described herein;

[0008]FIG. 2 is a bottom view of the faucet handle;

[0009]FIG. 3 is a section along plane 3-3 of FIG. 2;

[0010]FIG. 4 is a top view of the cartridge cap;

[0011]FIG. 5 is a section along plane 5-5 of FIG. 4; and

[0012]FIG. 6 is a top view of the faucet housing.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0013] The present invention relates to metering faucets and utilizes a commercially available metering cartridge which is shown in U.S. Pat. No. 4,659,059, which is herein incorporated by reference. This cartridge is sold by Acorn Manufacturing Company under part number 2302-000-003, but the invention should not be limited to this specific type of metering cartridge. What is required is a cartridge which has its own effective return spring or return mechanism.

[0014] In the drawings, the faucet housing is indicated generally at 10 and includes a slightly frusto-conical portion 12, with a cylindrical portion 14 at its upper end. The cylindrical portion 14 is covered by a top 16 having a central opening 18. Positioned within the housing 10 and held therein by a cartridge nut 20 is a faucet cartridge 22 having an outwardly-extending axially movable stem 24. The stem 24 will move along an axis 26, as it is operated by the handle 28.

[0015] Positioned inside of the cylindrical portion 14 of the housing 10 is a cartridge cap 30 which has a cylindrical wall 32, with a corner opening 34, as particularly shown in FIG. 5. The opening 34 accommodates a boss 36 integrally formed as a part of the housing 10. The cartridge cap is movable within the cylindrical portion 14 of the housing in response to movement of the handle 28.

[0016] The handle 28 is pivotally attached to the housing 10 by means of a pin 38 which extends through a bore 40 in the boss 36 and through aligned openings 42 in the handle 28. It should be noted that the pivotal connection of the handle to the housing 10 is on one side of the axis 26 along which the cartridge stem 24 will move during operation of the faucet.

[0017] The handle 28 has a cavity 44 within which is positioned a projection 46 which, as shown particularly in FIG. 1, is slightly offset from the axis 26 toward the pivotal connection of the handle to the housing. The upper end of the housing 10 and the boss 36 are partially located within the cavity 44, as particularly shown in FIG. 1.

[0018] The handle 28 has a handle extension 48 which extends away from the pivotal connection of the handle to the housing and is diametrically opposed or on the opposite side of the handle pivotal mounting to the housing. This particular configuration of the handle, taken in combination with the slightly offset projection 46, provides maximum leverage when the handle portion 50 is given a downward force to operate the faucet. This provides maximum leverage for the force applied to the handle area 50.

[0019] In operation, a force applied in the area 50 will cause the handle to pivot about pin 38 and force the projection 46 to slide upon the upper cam surface 52 at the top of the cartridge cap to apply a downward force to the cartridge stem 24. The cam surface 52 has its highest point or the top of its ramp offset toward the pivotal connection of the handle to maximize the force delivered by projection 46 on the cartridge cap. As the projection 46 slides on the cam surface 52, it will apply sufficient downward force to cause the handle to pivot to a degree about the pin 38 to cause the cartridge stem to move inward. The motion will be reversed when the handle is released and the mechanism within the cartridge provides a return force for the handle. The return force may be from a return spring in the cartridge, fluid under pressure within the cartridge, and inlet water pressure.

[0020] Of particular advantage is the relationship between the pivotal mounting of the handle, the extension of the handle force receiving to an area a substantial distance away from that pivotal mounting, and the cooperation between the projection 46, the cam surface on top of the cartridge cap, and the cartridge cap itself. All of these elements, in combination, and in the particular configuration shown and described, are designed to provide the optimum mechanical advantage for operation of the faucet.

[0021] Whereas the preferred form of the invention has been shown and described herein, it should be realized that there may be many modifications, substitutions and alterations thereto. 

1-3. (Cancelled).
 4. A metering faucet mechanism comprising: a faucet housing; a faucet cartridge disposed within said faucet housing; and a cartridge cap, wherein said cartridge cap comprises a cylindrical side wall portion, a top camming surface and a corner opening.
 5. The metering faucet mechanism of claim 4 wherein, said corner opening accommodates a bass integrally formed as part of the faucet housing
 6. A metering faucet mechanism comprising: a faucet housing; a faucet cartridge disposed with said faucet housing and having a cartridge stem that is movable along a longitudinal axis; a cartridge cap disposed within said faucet housing and contacting said cartridge stem; and a faucet handle pivotally attached to said faucet housing wherein said faucet handle includes a projection that contacts said cartridge cap, said projection having a center axis that is offset and generally parallel to the longitudinal axis of said cartridge stem.
 7. The metering faucet mechanism of claim 6 wherein, the projection is offset from the longitudinal axis of said cartridge stem towards a point where the faucet handle is pivotally attached to said faucet housing
 8. The metering faucet mechanism of claim 7 wherein the faucet housing includes a boss having a bore extending therethrough, said metering faucet mechanism further comprising a pin through the bore and attaching the handle to said faucet housing.
 9. The metering faucet mechanism of claim 8 where said cartridge cap further comprises a corner cut out which accommodates said boss.
 10. A metering faucet mechanism comprising: a faucet housing having an enlarged portion forming a boss, said boss having a bore extending therethrough; a faucet handle having a cavity facing said faucet housing; and a pin extending trough said faucet handle and through said bore to pivotally attach said handle to said faucet housing; wherein said boss is substantially contained within said faucet handle cavity.
 11. The metering faucet mechanism of claim 10, wherein the faucet handle has a projection positioned within the cavity.
 12. The metering faucet mechanism of claim 11 further comprising a faucet cartridge.
 13. The metering faucet of claim 12 wherein the projection is offset from a center axis of said faucet cartridge towards said boss.
 14. The metering faucet mechanism comprising: a faucet housing; a faucet cartridge disposed in said faucet housing and having an outward extending movable cartridge stein; and a unicast cartridge cap positioned inside the faucet housing such that a portion of the unicast cartridge cap positioned inside the faucet housing such that a portion of the unicast cartridge cap extends over and contacts the cartridge stem.
 15. The metering faucet mechanism of claim 14, wherein the unicast cartridge cap has a corner opening.
 16. The metering faucet of mechanism of claim 15, wherein said corner opening accommodates a boss integrally formed as part of the faucet housing.
 17. The metering faucet mechanism of claim 16, wherein the boss has a bore extending therethrough.
 18. The metering faucet mechanism of claim 17 further comprising a handle that is pivotally mounted to the faucet housing by a pin extending through the handle and the bore.
 19. The metering faucet of claim 18 wherein the handle has a cavity facing the unicast cartridge with the boss extending into the cavity.
 20. A metering faucet mechanism comprising: a faucet housing; a faucet cartridge disposed within said faucet housing; a cartridge cap disposed within said faucet housing and contacting a portion of said faucet cartridge; and a faucet handle having a projection; wherein said cartridge cap includes a sloped camming surface that engages said projection on said faucet handle.
 21. The metering faucet mechanism of claim 20 wherein said portion of said faucet cartridge that contacts said cartridge cap is a movable stem.
 22. A metering faucet mechanism comprising: a faucet homing including a boss having a bore therethrough; a faucet cartridge disposed within said faucet housing; said faucet cartridge including a stem portion movable between an extended position and a compressed position; a cartridge cap disposed within said faucet and contacting said stem portion of said faucet cartridge; and a faucet handle pivotally attached to said boss; wherein said bore of said stem position has a top portion that intersects a plane passing through said bore when said stem portion is in said extended position. 